Analysis of automotive disc brake squeal considering damping and design modifications for pads and a disc

The squeal noise occurring from the disc brakes of passenger cars has been analyzed by using the complex eigenvalue method numerically. The contact between a disc and two pads was analytically modeled as many linear springs and dampers in an effort to develop the improved equation of motion derived on the basis of Lagrange’s equation and the assumed mode method. The finite element modal analysis results for disc brake components constitute an eigenvalue matrix in the analytical equation of motion. The complex eigenvalue analyses based on the equations of motion are able to examine the dynamic instability of a brake system, which is an onset of squeal, by considering the disc rotational effect. Numerical analyses showed that the modes unstable in an undamped analysis became stable in a damped case, which illustrates the important effect of damping on the squeal instability in a brake squeal simulation. Then several modified brake models were suggested and investigated how effectively they suppressed the occurrence of squeal noise. The brake parts such as a pad chamfer and a disc vane were modified and the influence of pad chamfer and vane shapes on squeal occurrence was proved to be significant. The numerical results showed that proper structural modification of a disc brake system can suppress the brake squeal to some extent.     

A cluster analysis approach for differentiating transportation modes using Bluetooth sensor data

A variety of automatic data collection technologies have been used to gather road and highway system data. The majority of these automatic data collection technologies are designed to collect vehicle-based data and either do not have the capability to collect other travel mode data (e.g., bicycles and pedestrians), or may need to be deployed differently to support this capability.

One type of wireless-based data collection system that has been deployed recently is based on Bluetooth technology. A key feature of Bluetooth-based data collection systems that makes travel mode identification feasible is that the Bluetooth-enabled devices within vehicles are also present on bicyclists and pedestrians. This research explores the effectiveness of applying cluster analysis methods when processing data collected via Bluetooth technology from vehicles, bicyclists, and pedestrians to automatically identify the associated travel modes. The results of several experiments utilizing multiple Bluetooth-based data collection units arranged linearly and in relatively close proximity on a simulated intersection demonstrate the potential of cluster analysis to accurately differentiate transportation modes from the collected data.     

Autonomous Emergency Braking Considering Road Slope and Friction Coefficient

The Autonomous Emergency Braking (AEB) systems have been actively studied for the safety enhancement and commercialized for the past few years. Because the driver tends to overly rely upon active safety systems, AEB needs to be designed to reflect the real road situations such as various road slope and friction coefficient. In this study, an AEB control algorithm is proposed to compensate for the effects of the slope and the friction of road. Based on the maximum possible deceleration for the real road conditions, the minimum braking distance is described with margin parameters for AEB activation control. The deceleration controller with a feedforward term is designed to avoid the collision during AEB operation on real road conditions. The proposed algorithm is validated in simulations first and the experimental verification is performed in the various slope conditions.     

Development of a Driving Behavior-Based Collision Warning System Using a Neural Network

An advanced driver assistance system (ADAS) uses radar, visual information, and laser sensors to calculate variables representing driving conditions, such as time-to-collision (TTC) and time headway (THW), and to determine collision risk using empirically set thresholds. However, the empirically set threshold can generate differences in performance that are detected by the driver. It is appropriate to quickly relay collision risk to drivers whose response speed to dangerous situations is relatively slow and who drive defensively. However, for drivers whose response speed is relatively fast and who drive actively, it may be better not to provide a warning if they are aware of the collision risk in advance, because giving collision warnings too frequently can lower the reliability of the warnings and cause dissatisfaction in the driver, or promote disregard. To solve this problem, this study proposes a collision warning system (CWS) based on an individual driver’s driving behavior. In particular, a driver behavior model was created using an artificial neural network learning algorithm so that the collision risk could be determined according to the driving characteristics of the driver. Finally, the driver behavior model was learned using actual vehicle driving data and the applicability of the proposed CWS was verified through simulation.     

Component Sizing of Parallel Hybrid Electric Vehicle Using Optimal Search Algorithm

In designing a parallel hybrid electric vehicle, it is essential to select the optimal capacity of power sources and the optimal gear ratio of the torque coupler. The capacity of the power sources and the gear ratio of the torque coupler should be optimized simultaneously. However, since this process is excessively time-consuming, previous studies have selected the gear ratio of the torque coupler and then selected the capacity of power source. However, this approach cannot guarantee global optimization. In this paper, a feasible region is defined to satisfy the required performance of vehicle such as maximum speed, hill-climbing. and feasible points are selected inside the feasible region. In the conventional technique, the global optimal solution is obtained by simulating all feasible points. In the optimization technique, optimal points are simulated within the feasible region using several optimal search algorithms, such as the golden section search algorithm and the hillclimbing search algorithm. And using these algorithms, the number of simulations is reduced and the capacity of the power source and the gear ratio of the torque coupler are optimized simultaneously. Finally, the validity of the component sizing results is verified by comparing the global optimal solution obtained by applying the conventional technique with the solution obtained by applying the proposed optimization technique.     

Mean Value WGT Diesel Engine Calibration Model for Effective Simulation Research

Recently, to improve vehicle fuel economy, as well as the performance of internal combustion engines, optimized system matching between a vehicle’s drivetrain and engine has become a very important technical issue. For this reason, the need for simulation research on engine and vehicle performance improvement has increased. But in general, since both engine simulation and vehicle simulation require initial engine calibration map input, a simple engine calibration method is required for the efficient configuration of various virtual engine calibration map setups. On this background, in this study, an example of waste gate turbocharger (WGT) cooled — exhaust gas recirculation (EGR) Diesel engine calibration using a test-based mean value engine model is presented as a suitable engine calibration map setting method. Also, the feasibility of an engine calibration model is confirmed through various engine tests. Using the simple model presented here, it is possible for diverse engine operating conditions and engine performance maps to be acquired.     

Effects of split injection,oxygen enriched air and heavy EGR on soot emissions in a diesel engine

The effects of split injection, oxygen enriched air, and heavy exhaust gas recirculation (EGR) on soot emissions in a direct injection diesel engine were studied using the KIVA-3V code. When split injection is applied, the second injection of fuel into a cylinder results in two separate stoichiometric zones, which helps soot oxidation. As a result, soot emissions are decreased. When oxygen enriched air is applied together with split injection, a higher concentration of oxygen causes higher temperatures in the cylinder. The increase in temperature promotes the growth reaction of acetylene with soot. However, it does not improve acetylene formation during the second injection of fuel. As more acetylene is consumed in the growth reaction with soot, the concentration of acetylene in the cylinder is decreased, which leads to a decrease in soot formation and thus soot emissions. A combination of split injection, a high concentration of oxygen, and a high EGR ratio shows the best results in terms of diesel emissions. In this paper, the split injection scheme of 75.8.25, in which 75% of total fuel is injected in the first pulse, followed by 8°CA of dwell time, and 25% of fuel is injected in the second pulse, with an oxygen concentration of 23% in volume and an EGR ratio of 30% shows a 45% reduction in soot emissions, with the same NOx emissions as in single injection.     

Investigation into the development of a bus electrical cooling fan system

Manufacturers of commercial vehicles are facing a substantial increase of heat release into their cooling systems. The main sources for this increase are more stringent emissions leading to new combustion technologies and the increased power of these engines. The total increase in the cooling requirement may be up to 20% over the current level. At the same time, the noise levels must be decreased, and fuel economy has to improve. This forces manufacturers to consider new concepts and optimize the efficiency of the cooling system. A bus engine cooling fan system is one of the main means of vehicular fuel efficiency reduction. This is becoming a major factor in city noise, and the necessity of electromagnetic technical development is very great. This study features a highly effective BLDC motor for engine cooling fans with high effectiveness and low noise, which is most suitable for fan blade technical development and cooling fan performance evaluation technical development.     

Requirement-based testing of an automotive ECU considering the behavior of the vehicle

HILS (Hardware In the Loop Simulation) and RBT (Requirement-Based Testing) are widely used to evaluate the performance and reliability of automotive ECUs (Electronic Control Units). The HILS method is used to predict the behavior of ECU-installed vehicles and to evaluate the performance of ECU controllers. RBT evaluates whether the embedded system satisfies the pre-defined requirements. In this study, the behavior of a vehicle is regarded as a system requirement, and an embedded system test procedure that evaluates the system requirement is proposed. In particular, a new method is introduced, which integrates HILS with RBT. Using the proposed method, the behavior of an articulated vehicle equipped with an AWS (All Wheel Steering) ECU is evaluated with RBT software.     

Drive control system design for stability and maneuverability of a 6WD/6WS vehicle

This paper describes a drive controller designed to improve the lateral vehicle stability and maneuverability of a 6-wheel drive / 6-wheel steering (6WD/6WS) vehicle. The drive controller consists of upper and lower level controllers. The upper level controller is based on sliding control theory and determines both front and middle steering angle, additional net yaw moment, and longitudinal net force according to the reference velocity and steering angle of a manual drive, remotely controlled, autonomous controller. The lower level controller takes the desired longitudinal net force, yaw moment, and tire force information as inputs and determines the additional front steering angle and distributed longitudinal tire force on each wheel. This controller is based on optimal distribution control and takes into consideration the friction circle related to the vertical tire force and friction coefficient acting on the road and tire. Distributed longitudinal/lateral tire forces are determined as proportion to the size of the friction circle according to changes in driving conditions. The response of the 6WD/6WS vehicle implemented with this drive controller has been evaluated via computer simulations conducted using the Matlab/Simulink dynamic model. Computer simulations of an open loop under turning conditions and a closed-loop driver model subjected to double lane change have been conducted to demonstrate the improved performance of the proposed drive controller over that of a conventional DYC.